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Analytical Services Laboratory Transportation Trials Case Study

Honeyman Analytical Services Expand Following Successful Transportation
Trials to Southern Ireland

Following a series of transportation trials to determine the viability of transporting microbiological samples over long distances, the Honeyman Group are now offering clients across Ireland a full range of analytical services.  

The Honeyman Group’s Analytical Services Laboratory teamed up with their client, a global pharmaceutical manufacturer for the transportation trials following the completion of a water system distribution loop project at the Southern Ireland site by the Honeyman Group.

Honeyman were initially engaged by the client to design, engineer and project manage a new water system distribution loop project for the secondary and bulk production facility.  Part of this project included Honeyman taking responsibility for the quality management of the water system, including the preparation of the Performance Qualification (PQ) rationale & protocols and compilation of the PQ summary reports. 

The Honeyman Analytical Services Department devised and executed a fully visible audit trail, which included the preparation of PQ documentation, water analysis and individual summary report preparation for each PQ phase as well as the preparation of an overall consolidated summary report.

A major challenge encountered during this project encompassed the geographical position of the manufacturing facility, the distance to the Honeyman laboratories in the North East of England and the associated transportation of the water samples by road and air and the effects that transportation would have on the microbiology of the water samples.  As such, a series of transportation trials were performed prior to the commencement of the PQ phase using the manufacturing facility as the delivery/return point. 

The trials were performed over a 48-hour period to represent the ‘worst case’ scenario of samples being delivered to the Honeyman laboratories out with the 24 hour required period.  The packaging used during the trials achieved and maintained temperatures between 2 and 8°C over a 48-hour period and therefore complied with the United States Pharmacopeia (USP30 <1231>) guidelines.

Transportation of the samples appeared to have a minimal effect on the microbiological population and in general, results indicated a slight growth, rather than loss, of organisms in the samples.  In the event of samples being delayed during the transportation process, the results obtained would present a “worst-case” scenario of the total viable count in the samples rather than a potential false indication of reduced numbers (or absence) of organisms.

Microbiological Analysis Services
 
Honeyman Expand Contract Microbiological Services

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