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Complete Autoclave and Depyrogenation Support | Validation Equipment

 

Quality Work Requires Quality Equipment

We have both manufactured and sourced the highest quality validation and test equipment to ensure that our validation work is of the highest quality. We can also supply this equipment for your own in-house validation teams.

Ampoule Holders

Self-contained Biological Indicator ampoules are widely used in the validation of fluids sterilisation processes and provide very reliable data as long as they are used properly.

It is essential that the BI ampoule and the thermocouple tracing wire are securely located at the slow-to-heat point in the liquid and that they remain in that position throughout the cycle!

Our ampoule holders are purpose-designed for each application. Machined from PTFE and using stainless steel spring wire to retain the ampoule, they are suitable for use in most pharmaceutical products and can be supplied to suit the ampoule types and fluids container. The photographs show some of the applications we have addressed - prices can be supplied upon request for specific customer applications.

Complete packs can be produced to cover your range of products and validation requirements.

The pack shown on the left covers a range of vials and bottles from 10ml to 500ml.

All ampoule holders can be supplied with a centre hole for inserting a thermocouple adjacent to the ampoule, guaranteeing that both ampoule and thermocouple remain in the liquid centre throughout the cycle.

We also manufacture sets for unique products such as blow-fill-seal bottles. 

Thermocouple Wire

The correct thermocouple wire is essential to ensure that temperatures in the difficult parts of the load can be monitored. It is also essential that the thermocouples do not affect air removal or steam penetration. The type T Class 1 thermocouple wire that we use has a proven track record in offering the most reliable solution.

Thermocouple Entry Gland

We use a very high quality thermocouple entry gland suitable for sealing 72 thermocouples entry into the autoclave chamber, providing a secure, non-damaging seal.

We developed this thermocouple entry gland for our own purposes as the best way to seal thermocouples entering the autoclave. The entry gland is available for a range of triclover connections and other special connections such as the Fedegari-type connections.

Load Temperature Probes

Load temperature probes offer many advantages for the control of fluids cycles. If they are to be used they need to be properly designed to ensure that they provide accurate and representative data from the slow-to-heat point within the fluids container and the load, and that they will survive the operational environment.

We can design and supply the correct load probe for your application. We can also temperature-map the fluids container to provide the data to design the load probe.

Steam Quality Test Kits

The limits set for Non-Condensable Gases, Dryness Value and Superheat in HTM 2010 are based upon the use of this equipment and it is important that the equipment is used as the standard directs. The formulae defined in HTM 2010, particularly for the Dryness Value use constants which rely upon the use of this equipment.

The test kits that we supply are the test kits that we use. The kits are supplied with all necessary calibration certificates and procedures for use. We can also deliver comprehensive on-site training for the continued proper use of the Steam Quality Test kits and the HTM 2010 methods.

Line Pickerill Helix

Used as an HTM 2010 standard benchmark test for Ethylene Oxide and LTSF sterilisers, these devices have also been used as a benchmark test on autoclaves for other applications.

Towels for HTM 2010 and EN 554 Benchmark Testing

The benchmark test for porous load autoclaves initially developed by Dr Bowie in 1963 has changed little in the last four decades. The specification of the towels used has changed over that period, but little else.  We can supply standard test packs to BS5815, as required by HTM 2010 and EN 285. The towels are supplied in packs of 36.

Validation Toolkit

Arc Welder for making up Thermocouples on site

For reliable thermocouple life during validation studies a welded tip is recommended. This can easily be achieved using an arc welder with an argon gas purge to provide the best weld with minimum oxidation. This equipment can easily be used on site to make up your own thermocouple looms or to repair existing thermocouple looms.

Biological Indicator Ampoule Holder
 
Complete Biological Indicator Packs
 

 

 

 

Sterilisation Validation

 
36 or 72 Thermocouple Entry Gland Stainless Steel and PTFE Welded Parts
 
Purpose Designed Load Probes and Load Probe Holders
 
Steam Quality Test Kits
 
Line Pickerill Helix

Related Links

Advanced Sterilisation and the Validation of Biological Indicators Course Want More Information? - Send Us an E-Mail
Sterilisation: Principles in Practice Course Good Engineering Practice Course

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