Operation and Validation of Autoclaves - Honeyman Group
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Brian Reeks | Understanding the Operation and Validation of Autoclaves

Understanding the Operation and Validation of Autoclaves - a Practical Approach aims to give all those involved in the operation of autoclaves, from hospital sterile supply to medicinal product and medical device manufacture, whether responsible for specifying, validating, maintenance or day to day operation, a better knowledge and understanding to assist them in their everyday work.  The book aims to present technical detail and data in a simple, logical and palatable manner with particular emphasis being placed upon the importance of complying with current and future Quality Assurance and Good Manufacturing Practice standards when operating autoclaves.

Table of Contents

Introduction to Sterilization

  • Sporing Organisms, Lethality, Bioburden, Moist Heat Sterilization, Inactivation of Micro-Organisms

Steam for Sterilization

  • Saturated Steam, Sensible Heat, Latent Heat, Superheat, Dalton's Law

  • Clean Steam Systems, Steam and Condensate Quality, Steam Distribution, Steam Traps, Pressure Reduction and Control

  • Non-Condensate Gas, Dryness Value and Superheat Tests

Types of Autoclaves

  • Unwrapped Utensil and Instrument, Porous Load and Fluids in Sealed Containers
     

Sterilizing Unwrapped Utensils and Instruments

  • Cycle Operation, Engineering Pipework Arrangement

Sterilizing Porous Loads

  • Chamber / Jacket, Door Seal, Air Leakage Test, Air Removal Systems, Cycle Operation, Engineering Pipework Arrangement, Vacuum Pump

  • Porous Load Cycles, Air Detector Systems

  • Single Pack, Air Removal Efficiency, Air Detector Performance, Air Detector Function, Steam Penetration Tests

Sterilizing Fluids in Sealed Containers

  • Cycle Operation, Engineering Pipework Arrangement, Fluids Cycles and Performance Criteria

Multi-Cycle Autoclaves

  • Cycle Operation, Engineering Pipework Layout Arrangement, Laboratory Autoclave

Quality Assurance and Validation of Autoclaves

  • Documentation, Qualified Personnel, Validation, Design Qualification

  • Autoclave Control Systems, Process Data Retrieval, Validation Protocols, Autoclave Procurement

Factory Acceptance Tests (FAT)

  • Documentation, Functionality and Performance Tests for Unwrapped Utensil and Instrument Autoclave

  • Porous Load Autoclave

  • Fluids Autoclave

On Site Commissioning and Installation

Autoclave Qualification

  • Installation Qualification, Operational Qualification, Performance Qualification

  • Biological Testing, Production Operation, Change Control

Routine Maintenance, Testing and Auditing

  • Maintenance Tasks and Schedule,

  • Routine Monitoring and Testing Schedule for Unwrapped Utensil and Instrument, Porous Load and Fluids Autoclaves

  • Auditing and Self-Inspection Systems

  • Parametric Release

Equipment Malfunction

  • Identifying Faults and Fault Finding

Conclusion

Glossary of Terms

References

Pharmaceutical Water Systems   Sterilisation and Depyrogenation   Analytical Services and Testing 
Pharmaceutical Training Courses   Pharmaceutical Process Consultancy   GMP Regulatory Compliance

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